The production process and production of frosted iron boxes

November 30, 2023

A frosted iron box is a type of box made of iron, with a surface treated with frosting to achieve a special feel and texture. This type of box is widely used, and its workmanship and quality are directly related to the product positioning and brand image. This article will elaborate on the production process, customization, and material analysis of frosted iron boxes to help readers better understand the working principles and key points in this field.

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The production process of frosted iron boxes
1. Material preparation: First, prepare the iron materials required for the production of frosted iron boxes, and then cut them into specified sizes and shapes. At this stage, it is important to note that the materials used must ensure sufficient thickness and hardness to ensure the strength and durability of the box.
2. Welding: Weld the cut iron blocks and fix the shape of the box first.
3. Polishing: After welding is completed, surface polishing treatment is required to remove unevenness and oxide marks at the welding site. This step requires the use of polishing machines, sandpaper, grinding wheels, and other tools.
4. Matte: The surface of the box is already relatively smooth, but further treatment is needed to achieve a matte texture. This step requires the use of sanding machines and tools such as sandpaper to polish the surface of the box to a matte texture. It should be noted that the sanding force should be well controlled to achieve a textured effect without damaging the quality and appearance of the box.

5. Post processing: After polishing the box, it needs to be cleaned and treated to ensure that there are no impurities or residues in the box. Finally, spray painting, baking paint, pattern printing and other processes are carried out to complete the production of the box.

Customized frosted iron box
During the production process of frosted iron boxes, different customers need to customize different boxes to meet the special needs of the product. Customized frosted iron boxes need to consider the following points:
1. Design: The design of the frosted iron box should match the packaged product. Customers can propose their own design requirements or create new styles based on the product model and requirements to achieve the psychological effect of attracting customers. Design should be fashionable, reasonable, economical, practical, beautiful, distinctive, and personalized.
2. Material selection: Consider the texture requirements of the iron box based on its value, pricing, and market demand. Different products may require iron boxes made of different materials, such as food, tobacco, tea, beverages, toys, etc. Different types of products require different iron boxes.
3. Size and shape: Considering the size and size requirements of the product, only a suitable box can ensure the normal Packaging and use of the product. Iron boxes of different shapes will have different effects on appearance and touch, and should also be matched with the characteristics of the product.

4. Printing processing: Based on brand characteristics, the company logo, product logo, store name, phone number, etc. can be added. It is important that the printing has recognition and meets the identification requirements.

Analyzing from different materials
The materials of frosted iron boxes are divided into three categories: iron, stainless steel, and ferroalloy, each with its own characteristics in production, use, and maintenance.
1. Iron: This is a major material used in the production of frosted iron boxes. Boxes made of iron have high hardness, rigidity, and are prone to cracking; The punching, cutting, forming, and welding treatment of the iron box are easy to operate, and its surface has a better matte texture, making it easy to spray paint and coating treatment; However, the drawbacks of this material are also evident, as it is prone to oxidation, corrosion, and rusting, resulting in a relatively short service life.
2. Stainless steel: The iron box made of stainless steel material has a better texture, pure metal texture, is not easy to rust, has strong durability, and is suitable for short-term and long-term storage of food. However, this material has a hard texture and poor toughness, requiring high demands from processing personnel.

3. Ferroalloys: Ferroalloys have better strength, hardness, and toughness compared to iron, and are more suitable for making iron boxes. Different combinations can bring more changes and are more stable in use than iron. However, it should be noted that the post-processing difficulty of making frosted iron boxes with ferroalloys is relatively high, so the texture of ferroalloys is slightly inferior to that of iron.

Tools and instruments used
In the entire production process described above, the production personnel need to use various pliers, scissors, polishing and leveling equipment, as well as specialized sanding machines and production equipment such as spray painting and baking paint, which can be specifically divided into the following types:
1. Scissors: used to cut iron materials into the desired shape.
2. Pliers: used to optimize the solder joints to a flatter and smoother state to ensure the texture of the box.
3. Sandpaper and grinding wheel: necessary tools for sanding treatment, generally with appropriate force to ensure that the surface texture of the box meets the specified standards.
4. Oven and spray painting equipment: tools for post-processing frosted iron boxes. After polishing the iron box to a matte smooth finish, it is necessary to apply the desired color and pattern on the iron box through spray painting or baking paint.
In short, frosted iron boxes are very popular in the market, with high demand and importance placed on both functionality and product quality. Making this type of box requires a certain level of technical and practical foundation, and can also be customized for different customers to meet different product needs. Enjoy broad development and market prospects in this field.

Author:

Mr. Yan

E-mail:

sales@tinboxtlt.com

Phone/WhatsApp:

8618098231343